I was feeling HOT under the collar, so since I couldnt handle the heat I had to get outa the kitchen...I guess sometimes I don't have the capacity of rational thinking outside the ice box. Being a German and a Virgo almost makes me a perfect storm... Not a Trifecta, but at least a Daily Double! I always try to thank people for any kind of input, and if I get off track and miss one or two, my sincerest apologies! Ive gotten way more input from 65GS.com than the place across the hall for sure. If you ever meander over there, youll notice that I usually preface a post with a pic of Mr. Natural (my ex moniker) trying to garner at least a response to a lengthy post with lotsa pics, usually resulting in nothing from the bleacher patrons, even in regards to my sick (sic) train of thought. Hmmm. Fork me... Im almost done over there. Exspurts and wholey men abound with little more than criticism. Hey, I am my own worst judge; I dont need help in that department LOL...
So as of today we are actually getting somewhere. After a casual Sunday start at 0900hrs, within an hour or so, I had the OEM core support out, and spot welds cut out and replaced with the new 1965 crossflow support. Another hour and it was in. The dang Virgo came into play however, since I was trying to re-capture the essence of the job, I took a hundred measurements and averaged the "placement" within a "mean" 1/16".
When I pulled the CS this morning I was extremely lackadaisical about the method and left the fenders and inners "hanging" from the firewall. The CS went back in loosely, then started tightening the 28 bolts gradually, testing the doors as I progressed and BAMM! Everything was perfect. Period.
Walt, I need to thank you about the concise reply with pics of your install. Some of your mounting issues are exactly what is/was concerning me. Then the size issue, which is where Mike (TM) comes in. We chatted about the same issues almost a month ago while I was still measuring air. Now wit the mount(s) back where they truly belong, we can get down to some true engineering and not guess work.
As things stand right now, the gross allotment of cooling space is established, and presented itself as thus: Absolute maximum allowable width is 27 inches, the height max. is 18-1/2 and almost <4" on the thickness. The 4 rubber pad points are able to be repositioned according to the fit on the new cooler. Aluminum although very strong, can work harden and become brittle in a jiffy. Not to even mention a rub. I am trying to replicate a factory install. Now I am dealing with a German, Virgo, trained mechanical engineer. Can it get any better?
I guess the size boils down to 26 X 19 X 4". I am gonna call my Champion dealer pal tomorrow and try to order a unit. He was really involved with the Jefferson swap meet that got slushed out Saturday. Gotta let him recharge his batteries too... Bill